Saturday, April 9, 2016

Design Proposal

Abstract

Coconut production plays a key role in economic and cultural upliftment of many of India’s southern states. In fact, the state of Kerala is widely known as ‘land of coconut trees’. Harvesting coconut is becoming a difficult task since many of the trained workers are no longer working and the current generation is showing little interest in this whole concept. Thus, the invention of new machines is extremely necessary in order to save coconut farming. The goal of this project is to create a coconut harvesting drone which will revolutionize the coconut production in many of India’s southern states particularly Kerala. The aim of this drone is to cut ripe coconuts using its mounted laser cutter. This drone will be a manually controlled quad-copter, consisting of a camera and sensors to determine whether the coconut is ripe or not. Some of technical challenges that we might face during the production of drone would be determining adequate amount of power for moving parts of the drone, finding appropriate sensors that can tell whether the coconut is ripe or not, and a capable robotic arm that can cut the coconuts.


1. Introduction

The invention of drones revolutionized the world. From security to entertainment, drones are useful in almost all areas of our day to day life. Smart and intelligent use of drones will help  humans to easily accomplish many tasks which were previously very complicated or even impossible.

       This group is comprised of five engineers of different majors. This project will design a drone which is capable of harvesting ripe coconuts. The main motivation for this idea came from the Professor who advised to use drones to solve problems in developing countries. All of the group members are from Kerala, where coconut cultivation is a main  agricultural activity. But, harvesting coconuts is a challenge for farmers due to many reasons like probability of fatal accidents while climbing the coconut tree, lack of skilled labours, high labour cost etc.. In this situation, the group thought that a drone might solve these problems and make the coconut cultivation more profitable for farmers.
The proposed drone will be a manually controlled quad-copter, equipped with a camera and a laser cutter on a robotic arm. The group also plans to incorporate some kind of sensor to accurately predict whether a coconut is ripe or not. Thus using the camera and the sensor, the ground controller can determine which coconuts to harvest. The laser cutter mounted on a robotic arm would help the controller to cut down the coconut fruit. The major challenges of this design are to find adequate amount of power for moving parts of the copter, find an appropriate sensor to accurately predict whether the coconut is ripe or not, and finally design a robotic arm capable of successfully cutting down a coconut. For the purpose of this project, the group is planning to build a prototype of the drone with a laser pointer rather than an actual laser cutter. Since this project is fairly sophisticated, it can be revisited in future years, probably during the senior design project. With the help and guidance of the faculty and advanced engineers, this project can be successfully completed.

2. Deliverables

At the conclusion of this project, the group will present a physical prototype of the Coconut Harvesting Drone. This will be a manually controlled drone consisting of a camera, which can be accessed through the controller. Originally, this drone was to include a robotic arm that would have a blade attached, which enables the operator to harvest the coconut. However, due to the time constraints and other technical limitations, a laser pointer, which represents the laser cutter, will be placed in the physical prototype in place of the bladed arm. Moreover, along with the controller to control the drone, a sensor would be incorporated within the drone to identify ripe coconuts. As it is mentioned earlier, it is a tough task to produce a fully assembled and completed drone in this ten week time interval. However, this physical prototype highlights the important aspects and emphasizes the features of this drone. This prototype will definitely include and represent components which are essential for the drone to function.

3. Technical Activities

As the production and assemblance of the drone proves to be a uphill task, it is very essential to consider the challenges that will arise during the process. In addition, none of the group members have any type of prior experience in any of the elements in this project. Therefore, every aspect of this project assures to be a new, challenging learning experience for each of us. In order to complete this project successfully, each step must be calculated and planned. Hence, the first main task is to research and understand the project.

3.1   Literature Study and Research

        To kick start the project, understanding the project is the key element. Deciding to create a drone is not enough to lauch the process. However, understanding what drone is and how the group is using the drone and what the group is trying to accomplish are key elements to have in mind. Understanding these key elements will make way for many different questions, and ideas. Rising of these questions is the sign that the group have moved on to the next stage in the process. Since the group is creating a completely new product, it is necessary to do the research and the background study to understand what is already out there and what the group is trying to create. Moreover, this understanding mainly gives us the boost which is needed to identify how the group can use the resources available to create the product. Without the research and understanding, there will be no structure to the project. This stage of the process launches the project and puts everyone’s head in the right direction.

3.2   Ordering and Receiving materials

     The next task is to order the necessary materials. This task can be considered as the continuation of the previous task. The group can only order materials when the members know what is needed. Therefore, the ‘research’ step is very important to keep the project moving. And, it is critical to order materials early since it takes time to arrive. Therefore, as soon as the group determine the necessary resources, the members must take initiative to acquire them. Without this step, the project can not go further. Also, more research can be done in between ordering and receiving materials.

3.3   Mechanical and Electrical Designing

      Once the group acquires the materials to assemble, it is time to design the product. This can be considered as the most important task. It is mainly because none of the group members have any prior experience in the mechanical designing or the electrical designing of the drone. It is not only the most important task, but also it will surely be the  most challenging. This part will require the most amount of time.
        It takes time to learn how to rightly attach the robot arm to the quad-copter. Adding the laser pointer, symbolizing the laser cutter, to the robot arm needs to be taken care of smoothly. Assembling the camera into the quad-copter and connecting to the controller guarantees to be a difficult task as well. And, for this project, accessing the camera through the controller is one of the key elements.
     Furthermore, the electrical designing only adds up to the challenge. Manufacturing the electric circuits are also critical. Controlling the camera and moving the robot arm in the right direction while aiming the laser pointer are just a few elements that comes under electrical designing.
      Group members will separate these tasks and counter attack these challenges through learning the essential skills and effectively applying them. If two of the group members take care of the mechanical aspect, then the others will be in charge of the elecrical design. The group is planning to reach out to the specific engineering departments within Drexel University and find assistance from them to successfully complete the project.

3.4  System Integration and Finalization

            In this stage, each separate component of the drone has to be integrated and during this process, unexpected issues might pop up. When each problem shows up, it has to be analyzed and rectifed accordingly. After succesful integration of all the components, the drone has to be tested to find any runtime errors that might have gone undetected during the integration process. After this stage is completed, the drone would be ready to demonstrate.

4. Project Timeline

Table 1: Project Timeline-Duration of Each Task

Week
Task
1
2
3
4
5
6
7
8
9
10
Literature study and Researches
x
x
x
x






Ordering and Receiving materials

x
x







Mechanical designing


x
x
x
x




Electrical designing


x
x
x
x
x



System integration





x
x
x


Finalization and Testing






x
x
x

Final report and presentation preparation







x
x
x

5. Facilities and Resources

      This project is a huge challenge since the group mainly consists of freshmen engineering students. To ease this, the group is expected to use different resources available through Drexel university. The primary resource the group is planning to use is the library, this is where the group is expected to gather some background information about the functionality of drones. This is very important since most of the group members do not have any prior experience with drones. The group is also planning to get some advise from faculty members who are familiar with drones and its funtionality. With all these, the group is confident to create a design that would revolutionize the coconut production in India.

6. Expertise

            Most of the group members do not have any expertise on drones, but a few are experienced in computer programming. For this project the group members may need electrical circuitary skills and computer programming skills.

7. Budget

            Table 2 outlines the budget for building the Coconut Harvesting Drone protoype. The budget is broken down into four catgories which are explained in detail below. The total projected cost adds up to about $320. This cost will only be accurate if everthing works according to plan, but since that is highly unlikely, this number should be considered as the minimum cost for this project.
Table 2: Budget for building protoype
Category
Projected Cost
Drone
$269.58
Laser Module
$13.18
Camera
$11.99
Shipping and taxes
 $25
TOTAL COST
$319.75

 


7.1 Drone

Table 3: Parts for Drone
Part
Quantity
Projected Cost
Frame
1
$ 17.99
Motor
4
$ 64.80
Electronic Speed Control
4
$ 36.48
Flight Control Board
1
$19.99
Radio Transmitter and Reciever
1
$59.99
Propeller
4
$3.24
Batter and Charger
1
$47.18
Misc. costs (cables, adapters, etc.)
-
$20
TOTAL COST
$ 269.58

            The drone is the most essential aspect of this project and makes up the majority of the budget. The different parts that make up the drone are listed in Table 3. It is vital that the parts for the drone are bought and assembled together as soon as possible, since the rest of the project depends upon it. All the prices for the drone parts are from hobbyking.com

7.2 Laser Module

The laser module in this protoype represents the laser cutter in the actual Coconut Harvesting Drone. This laser module will be connected to the drone’s power source, and curitary. The will allow the drone controller to turn on and off the laser as necessary. The price for this laser module is from Amazon.com

7.3 Camera

The camera will be used for navigation and as one of the main methods of identitying a ripe coconut. The camera should be able to send a live feed to the drone operator, so he or she can determine whether to cut  coconut branch. For this protoype, a small webcam will be used to demostrated this because a wireless camera and a screen will increase the cost dramatically. The price for this webcam is from Amazon.com

7.4 Shipping and taxes

            Tax costs should remain at a minimum since most parts are being ordered from online retailers. However, some parts for the drone are currently listed as ‘back-order’ so, taxes can become a factor if those parts are purchased from a different vendor. Likewise, shipping costs should also be minimal since most items will be purchased together and should qualify for free shipping. Stores such as Amazon offer free shipping to orders over $ 49, so shipping costs should be very low, if any. However, if items are not in stock, they will need to be purcahsed from different sellers, and shipping costs could arise then.

No comments:

Post a Comment